About Dale Power Station | Ford, KY | East Kentucky

Dale Power Station is a coal-fired electric generating facility located in Ford, Carroll County, Kentucky, operated by East Kentucky Power Cooperative, Inc. (EKPC). It was constructed and operated during an era when asbestos-containing materials were treated as engineering essentials in power generation — specified by name in blueprints, required by engineers, and installed by the ton.

The facility is alleged to have contained hundreds of thousands of pounds of asbestos-containing products installed throughout its boilers, turbines, piping systems, and structural elements. These materials were reportedly supplied by manufacturers, ceiling tile.

Workers who built, maintained, and repaired this facility — and family members who may have been exposed through laundered work clothes — potentially faced significant asbestos exposure risks decades before any symptoms appeared.

Traveling Trade Workers at Dale Power Station

Traveling tradespeople figure prominently in Dale Station’s operational history. Skilled workers from the Louisville area and other Ohio River corridor communities are alleged to have traveled to Kentucky power plant construction and maintenance projects as part of their regular working lives.

The same union halls — Heat and Frost Insulators, UA Pipefitters, and Boilermakers — that dispatched members to Kentucky facilities like comparable regional power stations, regional chemical operations, and regional steel operations also dispatched members to power generation projects including Dale Station.

Asbestos disease does not follow a normal injury timeline. Exposures from the 1950s, 1960s, or 1970s routinely produce mesothelioma or asbestosis diagnoses 20, 30, or 40 years later.

For Kentucky residents, the one-year statute of limitations under KRS § 413.140(1)(a) does not begin to run until the date of diagnosis — not the date of exposure. Workers exposed at Dale Station decades ago may still have viable claims today. But viable claims only remain viable if they are filed.

Major Asbestos Product Manufacturers Allegedly Present at Dale Station

— reportedly marketed calcium silicate pipe insulation block insulation and Thermobestos pipe insulation throughout power generation facilities

— produced pipe insulation insulating board widely used in power plant thermal systems

— supplied asbestos-containing fiberglass and insulation products

— allegedly integrated asbestos-containing materials into boiler system designs

— manufactured asbestos-containing floor tiles, ceiling materials, and thermal products

ceiling tile — produced asbestos-containing insulation board and gasket materials

— supplied asbestos-containing products including spray-applied fireproofing materials

— manufactured asbestos-containing wallboard and insulation

Engineering specifications for facilities built between the 1930s and 1970s routinely required these products by name. Kentucky industrial workers familiar with these products from comparable regional power stations, and regional steel operations would have encountered the identical product lines at Dale Station.

Construction Phase: Initial Asbestos-Containing Material Installation

When Dale Power Station was built, asbestos-containing materials reportedly went into virtually every thermal system in the facility.

Boiler Systems:

  • and boiler systems are alleged to have included asbestos-containing refractory insulation, gaskets, and rope seals
  • Boiler tube and external boiler insulation may have contained asbestos-containing products reportedly supplied by and
  • Refractory linings and block insulation are reportedly documented in power plant construction records from this era

Turbine Systems:

  • Steam turbines manufactured by General Electric and Westinghouse are alleged to have been insulated with calcium silicate pipe insulation block insulation and asbestos-containing insulating cement reportedly supplied by
  • Turbine casings, nozzle boxes, and steam chests may have featured asbestos-containing thermal protection materials, including Thermobestos products
  • Turbine blanket insulation is reported to have been composed substantially of asbestos-containing materials

Piping and Insulation:

  • Tens of thousands of linear feet of steam, condensate, and feedwater piping may have been covered with asbestos-containing pipe insulation products, including Thermobestos and pipe insulation (per power plant industry construction records and historical specifications)
  • Pipe elbows, valves, and fittings are reported to have received asbestos-containing insulating cement and pre-formed insulation covers
  • High-temperature valves may have contained asbestos-containing packing and gasket materials

Structural and Accessory Materials:

  • Spray-applied fireproofing containing asbestos is alleged to have been applied to structural steel throughout the facility
  • Asbestos-containing floor tiles — reportedly Gold Bond and products — may have been installed throughout administrative and operational areas
  • Asbestos-containing ceiling materials and panels are reported to have been used in control rooms and administrative offices
  • Asbestos-containing gasket materials reportedly supplied by gaskets and packing and may have been present throughout equipment seals and flange connections

Ongoing Maintenance Exposures (1950s–1980s and Beyond)

Scheduled maintenance outages generated repeated, cumulative exposures. Power plants like Dale Station underwent planned maintenance shutdowns — sometimes annually, sometimes every few years — during which:

  • Workers may have removed and replaced boiler insulation to access tubes and components, reportedly disturbing and asbestos-containing products
  • Insulated pipe sections allegedly composed of Thermobestos and pipe insulation were cut out and replaced
  • Turbine insulation systems reportedly containing calcium silicate pipe insulation and other asbestos-containing block products are alleged to have been completely disassembled for inspection
  • Asbestos-containing gaskets and packing materials reportedly supplied by gaskets and packing were regularly replaced
  • Asbestos-containing materials that had reportedly deteriorated or been damaged were disturbed or demolished

Traveling construction workers and tradespeople are alleged to have traveled along the Ohio River industrial corridor to participate in these outage projects. Workers from Kentucky union halls — including Heat and Frost Insulators and UA Pipefitters — are reported to have been dispatched to Kentucky power facilities during major outages.

Unplanned emergency repairs created acute, intensive exposures when equipment failed and workers had to rapidly access heavily insulated components without time for fiber control measures.

Major turbine overhauls — typically every several years — are reported to have involved complete removal of turbine insulation systems composed substantially of asbestos-containing block and blanket products.

General Equipment at Dale Power Station | Ford, KY | East Kentucky

The equipment below represents the systems and infrastructure documented or typically present at this facility during the era when asbestos-containing materials were specified in industrial construction. This is general facility-equipment reference — not a legal attribution of any specific product, manufacturer, or exposure event to this facility. Material-category and manufacturer information is addressed in the AsbestosIndex Product Crosswalk linked under the records table below.

Documented Asbestos Evidence — Kentucky

The records below are verified, state-documented asbestos removals at this facility. Each entry represents a regulated abatement project where the Kentucky Department for Environmental Protection (Kentucky DEP) was notified under federal NESHAP rules, the work was logged, and the asbestos-containing material was confirmed and removed under regulated conditions. These are not allegations or estimates — they are paper records tying documented asbestos-containing material to this specific site.

No Kentucky DEP NESHAP abatement notifications have been identified for this facility in current public records. Per the framing above, absence of state-agency documentation should not be read as absence of asbestos — only as absence of a formal, regulated abatement event meeting reporting thresholds. Workers who recall encountering pipe insulation, block insulation, gaskets, or other asbestos-era construction materials at this facility may still have viable claims regardless of whether a state record exists.

Material Categories in Documented Records

The materials documented above (and similar asbestos-containing materials commonly encountered in records of this type) appear in the AsbestosIndex catalog with historical manufacturer and trust-fund information. Click a category to view manufacturers historically associated with that material:

Kentucky — Filing Deadline & Next Steps

Kentucky law gives mesothelioma and asbestos-disease claimants 1 year from the date of medical diagnosis to file a personal-injury lawsuit (KRS § 413.140). For wrongful-death claims after an asbestos-related death, the filing window is 1 year from the date of death (KRS § 413.180). The two deadlines run on separate tracks — preserving one does not extend the other.

The personal-injury clock runs from diagnosis, not from exposure. Mesothelioma latency is typically 20 to 50 years, so workers exposed in the 1950s–1980s are being diagnosed today.

Practical first steps

  1. Document what you remember. Pay stubs, W-2s, union cards, photographs, coworker names, and dates of employment. The WorkChain widget on this page can save a copy you can email yourself.
  2. Preserve medical records. Pathology reports, biopsy results, imaging, and pulmonary-function tests are central to both civil claims and trust-fund filings.
  3. Identify household members. Spouses who laundered work clothing and children of plant workers are eligible for secondary-exposure claims when diagnosed with an asbestos-related disease.
  4. Speak with an asbestos attorney with Kentucky experience. The first conversation is free and confidential. Asbestos trust-fund claims and civil claims run on different tracks — both can be pursued in parallel.
Asbestos-Related Diseases — Kentucky

Asbestos fiber exposure can cause several specific diseases that typically appear decades after the original exposure. The latency period — the gap between exposure and diagnosis — usually runs 20 to 50 years. That's why workers exposed in the 1960s, 1970s, and 1980s are receiving diagnoses today.

Mesothelioma

A rare, aggressive cancer that affects the lining of the lungs (pleural mesothelioma), abdomen (peritoneal), or heart (pericardial). Mesothelioma is almost exclusively caused by asbestos exposure, which is why a mesothelioma diagnosis often points directly to historical workplace exposure. Average latency from first exposure to diagnosis is 30-50 years.

Asbestosis

A chronic, non-cancerous scarring of lung tissue caused by inhaled asbestos fibers. Asbestosis causes progressive shortness of breath, persistent cough, and reduced lung function. It does not improve with treatment, and it is a recognized basis for a claim under most trust schedules and civil claims.

Lung Cancer

Asbestos exposure significantly increases the risk of lung cancer, particularly when combined with a history of smoking. Asbestos-related lung cancer is compensable under the same trust schedules and civil claim avenues as mesothelioma.

Other Recognized Diseases

Pleural plaques, pleural thickening, laryngeal cancer, ovarian cancer, and certain gastrointestinal cancers are also recognized as asbestos-related under various trust schedules and case-law authorities, though eligibility and proof requirements vary by claim type.

If you have any of these diagnoses and you worked at this facility, lived with someone who did, or were exposed in any documented capacity, you may have a claim worth pursuing. Speak with an attorney before assuming you don't qualify.

Data Sources — Kentucky

Information about facility equipment, industrial materials, and occupational records referenced on this page is drawn from publicly available sources where applicable, including:

If specific equipment or product claims in this article are sourced from a non-public database, the source is identified parenthetically within the text above.